About French Flour What do they mean T45 / T55 / T65 ?
Flour is the most commonly used raw materials for bakery. Cake, bread, biscuits all need to use flour, different flour play different roles in the variety of baking food , but generally are from the “skeleton” role. Do baking, you’d better understand these knowledge about flour.
The type of flour: according to the content of protein , we usually divide the flour into three categories:
1.High gluten flour (strong gluten flour, high protein flour or bread flour), protein content is 12% to 15%, wet gluten weight> 35%. High-gluten flour suitable is for making bread, from pastry pasta, bubble and pine crisps and so on.
Low gluten flour (weak gluten flour, low protein flour or biscuit flour), protein content is 7% to 9%. Wet surface weight <25%. Low gluten flour is suitable for making cakes, biscuits, mixed cakes and other pastries.
Middle gluten flour (generic flour,middle protein flour) is a kind of flour which is between the high gluten flour and low gluten flour. Protein content is 9% to 11%, wet gluten weight between 25% and 35%. Medium gluten flour suitable for fruit cake, can also be used to make bread.
Besides the special flour, premixed flour and whole wheat flour get more and more popular by bakery enterprises and get the application.
1、Special flour: Flour suitable for the production of special food, which is specially prepared by using flour as raw material.
2、Premixed flour: Flour premixed by the flour, sugar,oil powder, milk powder, improver, emulsifier, salt, etc according to the formula of bakery product. The sponge cake premixed flour, cookie premixed flour and muffin premixed flour sale in the market are this kind of flour.
3、 Whole wheat flour: Flour milled from the whole grain wheat including germ, most bran and endosperm. Bran and germ is rich in protein, cellulose, vitamins and minerals, with high nutritional value.
France, the largest agricultural producer in Europe, has its own system of flour. All kinds of flour are so dazzling. Today to introduce the most normal flour – wheat flour.
Flours produced by wheat milling have different characteristics. But the main ingredient is nothing more than starch and protein.
The French classification of wheat flour, based on the ash content of wheat flour, is roughly divided into 6 categories.
* Ash – refers to the mineral composition included in wheat bran . In simple terms, it can also be understood as impurities in bran.
According to the ash content, with the size of the figure, to limit the form of flour.
For example (T45 / T55 / T65 / T80 / T110 / T150)
The smaller the number after T, the higher the degree of refinement of the flour, the more white the color of the flour.
The larger the number after T, the lower the degree of refinement of the flour, and relatively the darker of flour.
Ono Chih Kwan said French flour is very personal, compared to Japanese flour the operation is more difficult, the French flour tendons is higher than the Japanese flour ,is more difficult to knead, different seasons, different batches of French flour , Even with the same section of flour, flour characteristics will be greatly changed.
Champion baker Wu Baochun said with the French T55, T65 flour roasted bread, thick skin, taste more hard ,wheat incense is also more rich.
The above two masters have mentioned the French flour, such as T65, T55 like the powder, why these powder so classification ?
In general, the flour classification is according to the protein content but the classification of wheat flour in French is decided by the proportion of ash content, such as T45, that is about 0.45% of the fly ash content. The higher the ash content, the darker the color of flour, mineral content more. The ash is minerals contained in wheat, this also determines the richness of wheat flavor, ash ratio is one of the classification method in French wheat, which is on base of production process of French wheat flour, it is wheat grinding ratio.
T45
The ash content less than 50%, and the grinding ratio of wheat grain is 60 ~ 70%
We can make desserts, toast, and brio and other heavy cream bread with T45,
When we using T45 to make the Brioche, the water needs to be reduced compared with the Japanese wheat flour.
Because of the powder of T45, in the making of bread, it will retain the aroma of the wheat, not to be taken away by the cream.
T55
The content of ash is 0.50%~0.60%, and the grinding ratio of wheat grain is 75%~78%.
We can make baguette and Croissant with T55..
When we use T55 to makes bread with natural yeast after a long time fermentation. The skin has a small blisters in the skin, and the inner texture is like a mochi, the color is darker than French bread, and the skin is thicker.
T65
The content of ash is 0.62~0.75%, and the grinding ratio of wheat grain is 78%~82%
It can be used to make French bread.
T65 made French baguette, crisp skin, not using natural yeast for a long time fermentation, skin bubble less,
Compared with T55, the color yellow, thick skinned and crisp
As the number increases, the ratio of ash to wheat grains increases
T80 (half stick powder with liquid yeast)
T110 (large French bread) quasi whole grain powder
T150 (whole wheat bread) whole grain powder
The above is about the introduction of French T flour
Shijiazhuang Hongdefa Machinery do the wheat flour mill machine which process raw wheat to wheat flour with high quality.
If anyone who need wheat flour mill machine, contact with us or visit www.maizewheatmill.org for more details.
Today our Africa client will come to our factory to inspect his 30t maize mill machine. He ordered it two months ago and we finished this #maizemill line already. After the inspection, will do container loading soon. Then when the maize milling plant arrived, we will send our engineer to do the installation and training the local workers. If you also interested in this maize milling business, ask me freely. #maizeflourmill#maizemillingmachine#maizebusiness#flourmillbusiness#Africaclient#Africabusinesswww.maizewheatmill.org
Today learn together with one of our brother company, we discuss together more about the Email reply, the inquiry study, how to improve the Linked in marketing skills and how to keep the good relationship with our clients ……..
Our Lesotho client ordered the 30t #maizemill machine with #animalfeedmachine together after visiting our factory. We received the deposit today and will begin the production for him soon. Thanks for the client’s trust and we will make sure the good quality and the timely delivery. Anyone who need maize flour mill or wheat flour mill, contact with us freely.
Established in 1982, Shijiazhuang Hongdefa Machinery Co. Ltd has become one of the leading supplier of maize and wheat flour mill machinery. With European technology, South Africa maize process, China wheat process, we roll out unique and innovative wheat flour mill machine and maize flour mill machine. And we provide professional design, manufacture, installation, commissioning packages about flour mill machine for African clients.
the factory of flour mill machine
Next, I will introduce you to our flour mill machine, so that you clearly know why more and more clients from our company to buy flour mill machine.
For the maize flour mill machine process, includes: input maize –cleaning the maize–maize moisture dampener — degerminator– roller milling — plansifter — super maize meal–packing, and all of these are using our latest research can meet the needs of many customers of the technology.
In the cleaning part we used the Japanese advanced technology double level stainless steel damper he stainless steel moisture bin degerminating and scrub germ and peel out.In the milling section, we used the autotmatic double roller mill, the stainless steel pipe.In the packaging part, it is fully automatic PLC control system of automatic packing scale.
corn grits of maize flour mill machine
For the wheat flour mil machine complete line is made up of the cleaning section, milling section and the packaging section.
Cleaning section includes: Beat — Sceening — Destoner –Magnetic separator-Dampener. Milling Section includes:Roller mill:To break the integrity by roller movement.—-Sifter: For separation of the flour and the bran and also to separate large size from small size for quality provision. Packaging Part includes:This is made up either of the auto packing machine or the manual packing machine depending with the client’s preferences.
wheat flour from wheat flour mill machine
In addition to the above advantages, our company will also provide quality service for these flour mill machine:
Two years spare parts delivered together with the machine
2.overseas service center available, 24hr after service:
As we know the maize flour mill machine business is a big market in many Africa countries, like flour mill in Zambia,maize flour mill machine for Kenya, maize posho mill in Uganda,maize flour mill in Tanzania etc. In Kenya, Local people’s staple food is Unga,Ugali,fufu etc. The main food is Maize meal or maize flour , in Nairobi,the market needs sifted maize meal and different grades, and in Mombasa,it’s more strict, people like the pure white maize meal, not so soft.
Technical flow of maize flour mill machine production line
The main point in a maize mill processing line in Kenya, is the maize degerminator. The super white maize meal extraction in Kenya is from 73% -92% depending on different demands from the market and different customers, This will request to take the germ and the maize bran skin out of the maize meal by the Degerminator in the maize flour mill machine in Kenya market. We have designed the special degerminator, combined Japan and America technology, which can remove the germ and bran from the maize grains.
It is the heart of the maize flour mill machine business, if this machine not good technology, no matter how good your other machines, your machine still could not get high quality maize meal for Kenya people. That is the key point in a maize mill processing line.
Japan technology degerminator in maize flour mill machine business for Kenya
So for our degerminator we use Japan and America degerminating system and separate system, with the American technology for the degerminating system and South Africa maize experience, which can scrub the maize germ and maize skin out of it cavity, with the minimum deduction of the maize meal, will get high maize meal extraction with good quality.
For the milling section use China advanced brand automatic roller mill, and China advanced plansifter. For this whole plant just one characteristic “advanced” and “customized”.
Advanced pneumatic roller mill in the maize flour mill machine line
1) The partitioned paneling and swing-out feed module guarantee ideal
2) access to the feeding and grinding rolls. This makes residue-free
3) cleaning possible.
4) a pulse generator automatically adjust the feed material at the entrance door
5) bearing SKF
6) temperature monitor (option)
Pneumatic roller mill in the 150t/24h maize flour mill machine production line.
1)Material: High-strength alloy steel
2)up and down sifter circles with steel plate overall by bending
3)Transmission system using spring force component institutions
4)Sieve frames of wood coated with synthetic resin,without backwire
5)All the inside walls as well as the doors are provided with high-grade insulation
For the maize flour mill machine business trend, like in 30 years ago in China, there is many small factories for wheat flour mill, almost one county have 2 or 3 flour mill factories,the competition is very strong.
Then some factory boss begin to think how can I earn money?
I have to enlarge my capacity, everyday I can processing extra 50T or 100T flour,then I will low down the sales price of my flour, but I can sale more, then other people will not have the ability to compare with me. When he have this planing,he begin to collect the money, find the finance, beginning to enlarge the capacity of the wheat flour mill, before he sale 1USD per kilo, now he low down the price to 0.8usd per kilo, all the housewife buy his flour, quality is fixed good, price is low, the other small factory have low market low client, after sometime, the other small wheat flour mill factory closed. Then the big wheat flour mill factory become bigger and bigger, that is why in China now the wheat flour market are controlled by few big factories. If you want to see the small wheat flour mill machine running, almost impossible.
The trend is similar in Kenya. There are some small maize millers ,local made machines in Kenya,but the capacity is small and the production is small. If someone in Kenya are able to set up a big maize flour mill machine factory. Like 50t/24h,100t./24h,150t/24h,200t/24h , then in the future he can follow the experience in China wheat flour mill machine factory,daily capacity is much more than the small maize millers, and he can sale the maize meal at a very competitive price! The small maize millers can sell the maize meal at 1USD per kilo,but He can sell the maize meal at 0.8USD per kilo. The wholesaler come to buy the maize meal from this big maize millers,the housewife come to buy his maize meal from the big maize millers, he will be the leader of the market! Finally he win in the market!
The 150t/24h maize flour mill machine for Kenya
Just like in Kenya and other Africa countries, in the future for the maize flour mill machine business, the big maize mill factory will have more advance condition than the small maize flour mill machine one, if there is two much competition, the capacity and the quality will be the two key points.It may be more difficult for the small maize millers.
Another point is the quality of the machinery! It is more important !
Installed stainless steel pipes for the maize flour mill machine, good quality!
We don’t supply galvanized one, the quality not good, after 1 or 2 years running, then customer got problem.
Customer not happy,we are not happy too. For all pipes in flour system where contact with material, we use stainless steel pipes (201 or 304).
Moisture dampener in maize flour mill machine: stainless steel
And it is two layer moisture dampener, this is to reduce the free water in the maize flour mill machine,for more intensive and absorb the water in the maize grains, for more good function in maize degerminating system.
Japan technology maize degerminator in maize flour mill machine.
Our degerminator is using Japan and America degerminating system and separate system, with the American technology for the degerminating system and South Africa maize experience, which can scrub the maize germ and maize skin out of it cavity, with the minimum deduction of the maize meal, will get high maize meal extraction with good quality.
Hundred workers for packing the maize meal in that maize millers
Hongdefa machinery in China have more than 30-year experience in maize flour mill machine business, a professional manufacturer and exporter for flour mill machine of wheat maize and corn. We are located in Shijiazhuang city,HEBEI PROVINCE, with an advantageously geographical location and convenient.
ROUTE to visit Hongdefa Machinery:
Shijiazhuang International Airport-We pick you up directly by car with 30minutes. Beijing Airport–We pick you up directly by fast train with 2hours.
Guangzhou Airport–It will take 2hours from Guangzhou Airport to Shijiazhuang.
Shanghai Airport–It will take 2hours from Shanghai Airport to Shijiazhuang.
Any time Shijiazhuang Hongdefa Machinery Co.,Ltd is ready for supply the best after service, and maize flour mill machine spare parts for you in Kenya. And also for maize flour mill machine business and wheat flour mill machine business have the contact in ,Uganda,Ethiopia, Zambia, Branch office in Lusaka, Kampala and Addis ababa. Technician manager Mr Huang and Sales manager Mrs Rita are visiting Nairobi,Kenya from 22 Aug to 28 Aug, that is a good chance if anyone have interested in maize flour mill machine business, please contact us I will arrange for a meeting with you face to face. Our team have more than 30 years experience in maize flour mill machine in Kenya market,from the meeting I am sure you will get more good advice and you will find a better way forward for maize flour mill machine business in Kenya.
In Uganda, the posho is prized for its “fill you up” ability and it doesn’t have to be peeled, washed, sorted or soaked like some other things. Maize (corn) is relatively easy to grow and there are grinding mills in every village so people prefer to grow their own corn and then have it ground into flour as needed. The flour becomes the material that makes posho vital.
Posho for Uganda market
As far as I know, in Kenya, there is a huge consumer market about maize flour mill machine. The reason for this is that the number of registered millers in Kenya is 103. It is estimated that the installed capacity of maize milling is 1,62-1,750,000 tons. The country’s largest production capacity of 19 plants is 85-90% of total maize production capacity.
The Ugandans prefer super fine and white maize flour is slightly different than maize meal in other countries, which requires us to change the technology of maize flour mill machine. So our technical team for the Uganda market has made a special design, the production of the machine can fully meet the needs of the Uganda market.
maize flour from maize flour mill machine
As a result of technological innovation, our sales of maize flour mill machine in Uganda are on the rise. And for the maize flour mill machine, we can offer lifelong aftersale services, to provide a door to door services for Uganda customers, in March this year, we opened the branch office in kampala of Uganda, where has a big storage room, easy access to some machines and spare parts for Uganda customers. The office manager Mr Jason lives in Lusaka all the year, and if any needs, he can go to visit clients in Uganda and see the site of land or workshop building and give some good advise to customers.We have installed many different capacity of maize flour mill machine in Gulu Kampala Mbale, Mukono, Lira etc. You can go there to see the running maize flour mill machine and our office manager will also give you some advice on installing and operating the maize flour mill machine.
Our maize flour mill machine includes cleaning from the grinding to the packaging, using our latest research can meet the needs of many clients of the technology. We use the pneumatic roller mill, plansifter, Japan technology degerminator, stainless steel pipes, and PLC control system.
Welcome to visit our website: www.maizewheatmill.org for detailed introduction of Hongdefa maize flour mill machine. It can grind super fine and withe flour , super withe meal and cassava flour, very well to meet the Uganda market.
If you are interested in our maize flour mill machine, contact me freely with:
A recent report by the Indian Internet Mobile Association (IAMAI) says there are about 370 million Internet users in India. With the popularity of the Internet, this figure will continue to grow, is expected to 2025 this Data will reach 580 million people, so India’s E-commerce platform contains unlimited potential. Such a big business opportunities must also attract the eyes of the world’s electricity business, Among them Amazon and Alibaba is one of the most representative.
At present, India’s most popular e-commerce platform to count Amazon and local companies Flip-kart. Foreign media has pointed out that India has become the main battlefield of the global E – commerce war. But with Alibaba announced, “to Indonesia’s largest business platform, Indonesia’s largest website – Tokopedia investment of 1.1 billion dollars!” This undoubtedly declared an indisputable fact: the world’s largest electricity business platform – Alibaba, has been in the Southeast Asian market at unmatched speed in the growth.
Why are Southeast Asia six core countries Singapore, Thailand, Vietnam, the Philippines, Malaysia, Indonesia have welcomed Alibaba, rather than Amazon? The core reason is that Alibaba is better than Amazon to understand the developing market. Today’s Southeast Asia, with 600 million potential consumers, is expected to reach $ 200 billion in trading volume in 2025. And Southeast Asia to face everything, it is Alibaba experienced everything. Alibaba was born in the Big Bang of China, in the vigorous development of China, to expand the world’s seventh largest listed company. Not long ago, Alibaba market value exceeded 400 billion US dollars, ranking first in Asia, to a new height of Asian companies!
It is from scratch, led to China’s E – commerce, logistics infrastructure rocket-like upgrade, which is Southeast Asia, Africa, South America, South Asia subcontinent most in need of experience.
For Alibaba, the vision has not landed on a little, but the global layout! And therefore get the maximum benefit, should be regarded as China-made goods. Because it opened a new door to enter the Southeast Asian market! Alibaba’s growth and development, for our Shijiazhuang Hongdefa Machinery to develop a broader sales market for flour mill machine, brought new opportunities.
Our company as one of the leaders of China’s maize flour mill machine and wheat flour mill machine, is Alibaba 13 years member, through the Alibaba export flour mill machine business to Africa more than 20 countries.
For the maize flour mill machine process， includes: input maize –cleaning the maize–maize moisture dampener — degerminator– roller milling — plansifter — super maize meal–packing, and all of these are using our latest research can meet the needs of many customers of the technology. In the cleaning part we used the Japanese advanced technology double level stainless steel damper he stainless steel moisture bin degerminating and scrub germ and peel out.In the milling section, we used the autotmatic double roller mill, the stainless steel pipe.In the packaging part, it is fully automatic PLC control system of automatic packing scale.
For the wheat flour mil machine complete line is made up of the cleaning section, milling section and the packaging section.
Cleaning section includes: Beat — Sceening — Destoner –Magnetic separator-Dampener. Milling Section includes:Roller mill:To break the integrity by roller movement.—-Sifter: For separation of the flour and the bran and also to separate large size from small size for quality provision. Packaging Part includes:This is made up either of the auto packing machine or the manual packing machine depending with the client’s preferences.
In Shijiazhuang Hongdefa Machinery, the wheat flour mill machine is another product on our product range. Our company has supplied the wheat flour milling machine to several countries across the world.The wheat flour mill machine processes wheat to produce fine wheat flour for bread, biscuits, chapati and a wide range of other wheat products.The wheat flour milling machine comes in different capacities ranging from the 5tonne/24hr to the 800tonne/24hr. The wheat flour machine can also be ordered with specifications to suit our clients’ preferences. And our wheat flour mill machine is very popular with African clients.
The factory of flour mill machine
Recently, we have a set of 60t wheat flour mill machine is being installed in Algeria， which uses the pneumatic roller mill, plansifters, PLC control system technology. For this 60t/24h wheat flour mill machine from HDF Machinery, I have the following information to share with you.
1.Total length of the roller:8000mm
2.Capacity（wheat/24h）:60-80T/24h
3.Flour extraction: To produce standard flour:75-82% To produce grade 2flour: 72-75% To produce grade 1flour: 60-68%
4.Flour quality: Obey the people’s republic of China’s GB1355-88 standard Volume weight /g/L Faultiness grain content /% Impurity content /% Mineral content /% Moisture content /% Odor content /% ≥750 ≤6.0 ≤1.0 ≤0.5 ≤13.5 natural Ash：to produce grade 2 flour: 0.80%（dry weight） to produce grade 1 flour: 0.70%（dry weight）
If you buy a flour milling machine from our Hongdefa Machinery, we will provide you with a comprehensive after-sales service system. You will enjoy these benefits:
Two years spare parts delivery together with the machine
2.over sea service center available, 24h after service: Lusaka Zambia, Ethiopia,Multan Pakistan Durban South Africa,New Delhi India
3.Warranty 2years
4.Chinese professional engineer guide installation and commissioning.
In the process of grain milling and food processing technology development, with the development of drum milling equipment, for centuries, mankind has been trying to make flour and rice more refined in pursuit of grain food. Fine white flour produced by the food has a good texture, taste, flavor and appearance, but also caused a lot of dietary fiber, vitamins, mineral elements and other nutrients loss. With the increasing incidence of obesity and overweight in developed and developing countries, the incidence of diseases associated with obesity and overweight is also increasing, and chronic diseases such as cardiovascular disease have become a society that affects health and wellness around the world problem. Grain as the most basic dietary source of human beings, plays a pivotal role in human health. Scientific and rational grain processing and consumption has aroused the concern of the community. In recent years, the cereal fortification enhancement project has tried to add some nutrients such as B vitamins and iron to compensate for some of the nutrients that are lost during the finishing process. However, this nutrient-fortified product still does not have all the nutritional ingredients of whole grains.
Since the 1980s, the developed countries have done a lot of research on the nutritional value of whole grains. Recent studies have shown that the whole valley in addition to dietary fiber, but also includes antioxidant ingredients and other physiologically active substances, these physiologically active substances may be through a single component or mutual combination or synergies to produce a variety of health effects. Most of the nutritional components of the “whole grain nutrition package” synergies more than individual nutrients more conducive to human health. According to the US Grain Board, the health effects of whole grains include a 30% to 36% reduction in stroke risk, a 21% to 30% reduction in type 2 diabetes, a 25% to 28% reduction in heart disease risk, and a favorable weight control. The results of these studies are based primarily on large epidemiological and group studies in the United States and Northern Europe. A study in the United States showed that obese adults who consumed whole grains had a significantly lower proportion of C-reactive protein (CRP) and abdominal fat than edible finishing cereals. On the basis of a summary of these large research reports, the governments of the United States, Britain, Sweden and other developed countries have issued a number of health claims about the whole grain. Europe and the United States developed the whole grain consumption is showing a rapid development momentum.
wheat structure
At present the international (including Codex) has not yet unified the whole grain ingredients with full grain food definition. In 1999, the American Association of Cereal Chemists (AACC) defined Wholegrain as complete, crushed, crushed or compressed caryopsis, consisting essentially of starchy endosperm, germ and bran, and components The relative proportions are the same as the complete caryopsis. The US Food and Drug Administration (FDA) defines the whole grain almost the same as the whole grain definition of AACC, but further clarifies the range of whole grains, and the beans, oil and potato are not part of the whole grain. However, the current definition of the whole grain there are still many controversies, operability is not strong. The author believes that a clear and unified definition of whole grain food will be an important foundation for the healthy development of whole cereal food in the world. It is necessary for the academia and industry to work together to unify the whole grain concept all over the world.
wheat grain
Next, we look at the Development Trend of Whole Cereal Food Research in the World.
Since the 1980s, the whole grain food nutrition, Health and its processing has gradually attracted the academic circles, industry and government of developed countries, especially in the past 10 to 15 years, the developed countries to the whole Grain interest has become particularly prominent.
The first international ceremonial event was held in 1993 by the US Department of Agriculture, General Mills and the American Meal Association. After each year on the whole theme of the whole grain held annual meeting. With the deepening of research, the importance of the health of whole grains has been paid more and more attention, and different organizations have launched more and more international ceremonies related to whole grains to further promote the research and interest of whole grains. The first European cereal meeting was held in Paris in 1997. The International Conference on Whole Cereals and Health was held in Finland in 2001 to comprehensively discuss the whole grain and health science; and then in the United States of America in Minnesota and California, Healthy international conference. In 2002 the United States established the Whole grain council (WGC) in Boston. In 2007, Kansas established a “win” full grain international network organization, currently with the United States, Denmark, Germany, Canada, Australia and Japan to participate. From 2005 to 2010, the EU launched a comprehensive project on “healthy cereals”, which aims to increase the overall food consumption of Europeans to reduce the risk of chronic diseases such as diabetes and improve living standards. The project set up a technical and nutrition team of experts to conduct research to determine the quality of healthy cereal food standards, research and development of dietary fiber, oligosaccharides, phytochemicals of the health promotion of grain components corresponding to the current technology Has 43 research and development cooperation units from 15 European countries, and an industrial platform with 40 companies. In addition, Australia has established a food and food cooperation research center, the academic community, government, industry to form a joint cooperation platform to study the development of healthy, consumer-friendly food food.
The current grain mill and traditional food processing technology has undergone about 100 years of development. A key factor in the development of whole grain food is how to apply modern technology for modern food processing to overcome the shortcomings of the current processing methods. Excellent taste and flavor, but also has the role of nutrition and nutrition whole grain food. In a complete whole grain chain, from the selection of raw materials, breeding, to the food harvest, storage, milling, processing and other sectors, we should gradually shift the focus to the role of food health care up. First of all, a key issue is the need to study the mechanism of whole grains and health, the majority of the evidence is mainly derived from epidemiological studies, and this study is mainly through the dietary survey to carry out. The second is to improve the quality of food for whole grains. From the perspective of cereal science and technology, at least the following aspects will be the need for continuous exploration in the future for a long time, such as the identification, characterization and bioavailability of bioactive components in whole grains; the whole grain structure Sensory characteristics and nutritional characteristics of the whole; whole grain food processing and preservation of new technology research that you; emerging market-friendly whole grain food research and development; whole grain food production research and control.
Here are some measures to promote the whole grain food abroad for reference.
The first one: American
The United States Food and Drug Administration (FDA), which was signed in 1999, said that a diet rich in whole grains and other plant foods and low total fat, saturated fat and cholesterol could reduce the risk of heart disease and some cancers. According to the American Guide and the Food Pyramid, it is clear that half of the cereal food consumed every day should be whole grain and should eat at least 3 servings of whole grain food per day to reduce cardiovascular and cerebrovascular diseases, type 2 diabetes and help with weight control The American Heart Association, American Diabetes Association and American Cancer Society are also particularly recommended to increase the consumption of whole grains.
What kind of standard can be marked as whole grain food? This is a controversial topic. At present, the US FDA’s definition is that the total weight of the product 51% and above for the whole grain products can be marked as whole grain food. As long as the product meets this condition, it can be shown on the product: “rich in whole grains, low total fat, low saturated fat and cholesterol, can reduce the risk of heart disease and some cancer.” Because there is no laboratory test method for total cereal content, the FDA requires that the content of dietary fiber equivalent to or above wheat be the criterion. Brown rice, although the fiber content is not high wheat, but 100% of the whole grain food. In order to make it easy for consumers to identify whole grains, the US Grain Board has approved the use of a full grain mark, and many food manufacturers are their members, and this full grain logo clearly shows the total grain per serving.
The second one: England
The Joint Health Claims Program (JHCI) in 2002 published an authoritative document on whole grain food, namely: “A person with a healthy heart tends to eat more whole grain food as part of a healthy lifestyle.” , This health claim must also meet the six conditions set by the JHCI Expert Committee. In January 2008 British Bakels, a UK-based large ingredient supplier, was granted the full grain product logo of the US Full Grain Commission, and as long as the product contains at least half (8g) of whole grains, it can be labeled with full grain to promote the whole of the UK Food consumption.
The last one: Sweden
In 2003, Sweden approved a health claim on whole grains: “A healthy lifestyle and a balanced diet rich in whole grains can reduce the risk of coronary heart disease, and product (X) is a food rich in whole grains [ Contains the total grain content of (Y)%. “The percentage of total cereal content must be at least 50% of the total dry basis of the food, and there are strict limits on fat, sugar and salt content.
In short, the whole grain food in the development of the world is also a long way to go, the world only the United States, Britain and Sweden, the three countries have a special whole grain health claims, the lack of an international full grain health claims. At the same time, it is necessary to develop a global standard for whole grain food labeling and corresponding terminology.
World whole grain food development, market development and consumption.
1—-Product Development and Market Development of Whole Cereal Food in the World
According to the US Cereal Board’s information, the consumption of whole grain food is in the stage of rapid development. New product development of whole grain food has grown dramatically since 2000. According to Mintel’s new global product database, new products for whole grains in the world increased by 15 times compared to 2000, and as of March 31, 2008, there were about 2368 full-grain products entering the market in 2007 , While in 2000 only 164 species, an increase of 1344% (see Table 1, slightly). In recent years, the fastest growing demand for whole grain food is the United States, which is largely due to the successful action of the American Grain Board.
2—Status of Whole Cereal Food Consumption at Home and Abroad
At present, the whole grain food research promotion and development of the earlier US, UK and Sweden issued the authority of the whole grain health claims and recommended intake, such as the American Dietary Guidelines explicitly recommend consumers to eat at least 3 whole grains of food every day. In spite of this, the average daily intake of whole grains in the United States is still less than one day, and it is estimated that less than 10% of people in the United States currently consume 3 whole grains per day.
According to the European HealthGrain (a project to promote the development of whole grain products), 95% of British adults and 94% of children do not reach 3 daily total cereal recommended intake. About 30% of British adults and 27% of children in the week of the investigation period, do not consume any whole grain food.
At present, China in the whole grain research also began to pay attention, but it is not enough. The consumption of large grains still remain in the pursuit of fine white flour, rice, good taste and flavor. Although a small number of enterprises in the research and development to promote the germination of brown rice, whole wheat flour, stone powder, etc., but in general China’s whole grain food research and development is lagging behind, the lack of healthy grain consumption guide, the whole grain products on the market, sales, Specification for cereal food.
The development prospects and trends of whole grain food.
At present, the developed countries on the whole grain food keen interest and interest of the rapid growth, largely due to the role of consumers on the whole grain health concerns. Europe and the United States on the whole grain nutrition and health, processing technology, publicity and education, market and consumption and other areas of research very seriously, to a certain extent, a whole grain movement is set off in Europe and the United States.
In the whole grain nutrition and health, the current focus on the whole cereal physiologically active substances and their bioavailability, the mechanism of health care for chronic diseases, clinical intervention research and so on. In the consumer and education research, the main focus on the whole grain-related standards, regulations, the role of whole grain health promotion and consumption barriers assessment, consumer market changes and other aspects of research. In the field of cereal science and technology, the main focus on the whole grain food flavor, texture, color and other sensory characteristics of the improved research, the development of the whole market-friendly whole grain food, whole grain food and its physiological components of the production control research.
According to the International Food Information Committee consumer’s attitude towards health food research results, consumers are most concerned about the six health food or ingredients in the whole grain and dietary fiber accounted for two, and 71% of Americans want to eat more Whole grain. The United States and Europe have established cooperative research platforms composed of academia, industry, government, education department, farmers, health organizations and so on. Therefore, it is foreseeable that whole grain food will be more widely concerned in the world, its market will also be rapid development, which undoubtedly on our diet and food consumption concept, until human health have a profound impact.
For grain, it is important to choose a high quality grain flour mill machine. Our Shijiazhuang Hongdefa Machinery can supply customized flour mill machine for different clients depend on different client’s purpose,especially maize and wheat flour mill machine. Like Uganda client want super white maize flour, Tanzania client want Pure maize flour, Rwanda client want fine maize flour and so on. our flour mill machine can really meet your needs. Is there any flour mill machine do you want.
Established in 1982, Shijiazhuang Hongdefa Machinery Co. Ltd has become one of the leading supplier of maize flour & grits machinery. We provide professional design, manufacture, installation, commissioning packages for client about the maize and wheat flour mill machine. In addition, we also provide clients with the maize flour mill machine and wheat flour mill machine parts. For example, rolls, plansifters, spare parts and so on.
Yesterday, one client from Africa visited our Hongdefa Machinery’s factory, who is interested in our 30 t per 24h maize flour mill machine. And our salesperson took him to visit our 30 tons per 24h maize flour mill machine. Next, we will discuss the details of this maize flour mill machine.
African client for 30 tons per 24h maize flour mill machine
This flour mill machine includes cleaning from the grinding to the packaging, using our latest research can meet the needs of many clients of the technology. We use the pneumatic roller mill, plansifter, Japan technology degerminator, stainless steel pipes, and PLC control system. Welcome to visit our website for detailed introduction of Hongdefa maize flour mill machine. It can grind fine withe maize flour , super withe meal and cassava flour, very well to meet the African market. Like Angola, Congo gold, Uganda, Rwanda and so on.
You can visit our factory if you are interested in our maize flour mill machine. There we show you all of single machines one by one, normally every one week, we have containers to be loaded and waiting for delivery to different corners of the world and our engineers will provide you with a lot of advice on the flour mill machine.
The factory of maize flour mill machine
For more details about maize flour mill machine, contact me freely:
Maize flour mill machine is a very important industrial for Africa Client, which can milling the maize to flour, meals, grits. Fufu (variants of the name include foofoo, fufuo, foufou) is a staple food, common in many countries in Africa. A similar staple in the African Great Lakes region is ugali. It is usually made from maize flour (masa), and is also eaten in Southern Africa. The name ugali is used to refer to the dish in Kenya and Tanzania. Closely related staples are called nshima in Zambia, nsima in Malawi, sadza in Zimbabwe, pap in South Africa, posho in Uganda, luku, fufu, nshima, moteke, semoule, ugali and bugari in Republic of the Congo and in the Democratic Republic of the Congo and phaletshe in Botswana Uganda.
Nutritionally, 100 g dry weight fufu contains 2 g of protein, 0.1 g of fat and 84 g of carbohydrate. There are 267 kcal of food energy in a 100 g serving made up with water.It is very low in cholesterol. It is very rich in potassium, and it is commonly prescribed by doctors for people who have low level of potassium in their blood.
Fufu
If you are in Uganda,Botswana,Congo,Kenya,Zambia,Zimbabwe,Malawi,South Africa,etc Africa Countries,and if you want to start a maize flour mill machine, you need to check the market request,check the maize flour price,then decide.
There is some price need to know before start maize milling:
1.maize 100kg price
2.Electricity unit price
3.Water unit price
4.Labor cost
5.Workshop rental
6.The fortify additive
7.The packing bag cost
After maize flour mill machine processing, need to know the following:
Normally the profit is around 20USD-100USD/Ton, except there is some special time.
As we know the maize flour is daily consumption food, so not request high profit,at the beginning should be win by the quantity, and sell more as possible,cover more market, and let the people know your maize flour mill machine is high quality, can produce high quality maize meal,maize flour, and let people know that your flour quality is good, and the price is very reasonable. And also do some small gift for the client, when in Christmas or New year, like some small rulers,Pencil case,Stickers to make the promotion of the maize flour,or maize meal. If can operating well, normally November,December,January is the good season for sell. Some times these three month can get high high profit .
Our Shijiazhuang Hongdefa Machinery as a professional sales of maize flour mill machine, with 30 years of sales experience. If you want to know more about how to calculate the profit of the maize flour mill machine, or about how to marketing maize flour in the market, please contact with me :
Shijiazhuang Hongdefa Machinery Co.,Ltd is a professional manufacturer of maize flour mill machine, provide high quality machine from 500kg/h to 50ton/h with different design according to our client needs, with European technology,Kenya maize process, roll out unique and innovative maize flour mill plant. Hongdefa Machinery’s flour mill machine exported to African countries, and established long-term friendly cooperative relations with many African countries.
For example, Kenya. There is a huge consumer market about maize flour mill machine. The reason for this is that the number of registered millers in Kenya is 103. It is estimated that the installed capacity of corn milling is 1,62-1,750,000 tons. The country’s largest production capacity of 19 plants is 85-90% of total maize production capacity. And these information further strengthen our confidence in expanding our cooperation with Kenya and we have confidence in our maize flour mill machine.
Here I have some information about the 50t per 24h maize flour mill machine for Kenya to tell you.
Production capacity ：50t per 24h
Size: 36M*8M*8M
Power supply: About 135kw
Warranty period：1Year
Productivity：60-90%
Responsibility:
1.seller:1)machine delivery should be on schedule
2)Chinese engineer guide installation.The Chinese engineer
should follow the law of the working place.
3)guarantee the machine quality for 1 year.
2.buyer:1)supply the water,electricity inside of the workshop.
2)supply the fork lifter, and vertical loading tools.
3)4-8 local workers to assist installation, the charges(include
salary, food etc) should be paid by the buyer.
4)afford the both way air tickets for the engineer, and
salary 1500USD/month/engineer..Supply the living place and food
For the quality of the maize flour mill machine, we have the confidence to assure you of its quality.
Maize flour processing has a strict program procedures:
Maize flour millmachine first removes impurities mixed with the corn kernels: one classifying process can sort out qualified size of corn kernels; one polishing machine can remove the impurities which adhere to the kernel surface and make kernels look more bright.
Unprocessed maize cleaning: it adopts one screening process, one stone removing process and the winnowing system to clean the big and small impurities, light impurities, pebbles and magnetic material to ensure the product quality.
Maizegrinding: smashing makes the material granularity suitable when it enters into the maize flour mill machine so as to improve grinding efficiency. The flour mill machine can grind the material into flour, then the screen separates various material. Purification can separate the fine skin and broken germs by the combined effect of screening and winnowing.
Measuring and packaging: the warehouse can reduce the amount of labour used. Measurement and packaging can be manually or electrically measured and packaged according to the actual situation.
Wheat and maize Flat floor storage cost is low, simple and practical construction, storage capacity is big, but the storage input is a problem , most of the domestic flat storage input use mobile belt conveyor, manual operation input, slow, labor intensity. A foreign mobile multi-point feed belt machine can completely solve the problem.
The wheat or maize input pit is simple,iron sheet,with the collect hopper and climbing scraper bucket.but it seems no dust collector.
Flat warehouse can be divided into a number of small storage room, easy to store different types of grain,The galvanized steel sheet can be used on both sides and on both sides .The middle of the use of cable tension fixed.
Multi-point unloading belt is a removable / telescopic main belt machine. Wheat/maize is conveyed through the main belt conveyor to another movable belt conveyor. You can achieve, before and after the four directions to move the discharg. The structure is similar to the palletizing belt conveyor in our flour storage.
It is necessary for outdoor conveyors to use galvanized materials. This photo can be seen with a small pulse dust collector. It seems the input wheat or maize capacity is not big. Look at the photo estimated hoist about 100 tons / hour it.
This is the top of the scene photos, belt machine is not closed.
If the belt far from the ground , the warehouse should be more dust.
Look at the middle of the photo block with wood
Storage input is obvious, input height is higher.
The following description of the second storage equipment
Retractable cage
Domestic wheat or maize storage with the cage is very simple,
Upside down on the floor of the warehouse
Before input need assembly the pieces
Output wheat or maize need demolition
Labor intensity
But also easy to damage
Abroad, this ground cage can be said to completely solve all these problem
Good magic, structural principles
Is it similar to our flour mill’s retractable crash hoses?
Nowadays, China’s corn processing products up to 3000 species, which for corn processing products, corn processing machinery has a decisive role.
Corn in China’s production area is just after the rice, wheat, although the nutritional value is lower than other grains, but its scope of application is very wide, not only fresh for eat, but also can be processed into starch, alcohol and other food, medicine, industry and other fields .At the same time, corn deep processing of infinite possibilities and good market, but also to the relevant food machinery opportunities and challenges.
Corn is not only people’s rations and “feed king”, is also an important industrial raw materials, can be processed into more than 3,000 kinds of industrial products. Corn processing industry is characterized by large processing space, industrial chain is long, the product is extremely rich, including starch, starch sugar, modified starch, alcohol, enzyme preparations, condiments, medicinal, chemical and other eight series, but mainly starch and alcohol, Other products are the deeper products of these two products or the production of by-products, these deep processing of products or by-products of its value is very high that has a high value-added, then can bring high profits. The following is the scope of the application of corn for you.
1—Corn as raw material to produce starch, can get the best chemical composition, the lowest cost of the product, the value of more than a few hundred times the original value of corn, widely used in paper, food, textile, pharmaceutical and other industries. Alcohol produced from corn starch as a raw material is a green “clean fuel” that is likely to be used in the 21st century to replace traditional fuels.
2—Corn is also the main raw material for industrial alcohol and shochu. There are many kinds of grain processing methods: wet grinding method is the seeds in the dilute sulfite solution soak 40 to 60 hours; dry grinding method is to use spray or steam to shorten the grain wet; fermentation is the starch into sugar, plus Yeast converts sugar to alcohol.
3—Deep processing of corn is an important measure to solve the problem of agriculture, rural areas and farmers. For example, you can extract bio-alcohol, do alcohol with corn to solve energy problems. Another example: corn germ meal, alcohol germ meal feed, corn paper spray, corn kernels, corn gluten meal, bran and so on.
4—Using high-tech bio-engineering technology, corn starch deep processing, extract the nutrients of corn —– high-energy oligosaccharides. Isomaltooligosaccharide is the most excellent variety of high-energy oligosaccharides, it is the deep processing of starch sugar products, in high temperature and pressure by decolorization, ion exchange, concentrated from. One is to provide the necessary nutrients to the human body; the second is to help the body of bacteria rapid propagation, enhance resistance, especially for intestinal flora health help.
In addition, the processing equipment has a far-reaching impact on maize quality.
Corn deep processing industry involves a wide range of categories and areas, the demand for related equipment can be imagined. With the scientific and technological progress, the development of food industry, corn industry chain continues to lengthen, resource utilization efficiency continues to increase, the proportion of corn processing equipment has also been expanding. At the same time, corn processing equipment business development scale also increases, manufacturing products are also increasingly demanding.
It is understood that the basic processes of corn processing equipment are physical processes, in the process of equipment and the type of corn to meet the different processing technology on the quality of corn and moisture content requirements are also different. Below the parameters will lead to corn flour powder rate is low, resulting in corn waste, higher than the equipment requirements will affect the equipment and accessories life. Corn in the variety, moisture content and quality, etc. are very different, these differences on the corn processing technology and product quality is also a great impact.
In order to make corn more suitable for processing, to meet the requirements of the quality of corn processing products, so that the rate of flour and processing quality as a whole to enhance the use of scientific methods must be pre-processing of these raw materials, processing equipment and corn processing equipment and processing technology and processing technology Must be done in place, such as moisture regulation, steam conditioning, drying and so on.
It can be seen that the corn processing technology, raw materials on the quality of the finished product a great impact, but also affect the relevant processing equipment life and effectiveness. In addition, it is noteworthy that, despite the recent years, China’s corn processing equipment, structural adjustment of the initial results, but the corn processing industry product structure is still in an unreasonable state. Domestic deep processing industry in the control of corn as raw material fuel ethanol effect is more significant, more promising product support is still not enough.
Corn processing equipment
The future, still need to take some measures to promote the healthy development of the domestic deep processing industry. First of all, the government needs to guide the policy to speed up the corn processing equipment industry product structure adjustment; Secondly, vigorously promote the low input, pollution of small corn monkey germination of corn flour technology and equipment; again, the development of corn starch depth development and comprehensive utilization Technology and equipment; Finally, the active use of corn embryo technology, the development of corn oil products.
High quality of corn flour mill machine
And we Shijiazhuang Hongdefa Machinery as a professional export of corn flour mill machinery company, with more than 30 years of corn flour mill machine export experience. Our company produces the corn flour mill machine using the pneumatic roller mill, plansifter, Japan technology degerminator, stainless steel pipes, and PLC control system. And we can guarantee the quality and yield of corn processing.
Shijiazhuang Hongdefa Machinery Co.Ltd. has more than 30 years of sales experience in maize and wheat flour mill machine. In the meantime, we have established long-term friendly cooperative relations with many African countries.
Recently, one of our clients from Zambia bought a 10t per 24h maize flour mill machine from our company. Yesterday afternoon, the flour mill machine had been produced and the workers of our factory were packed into the container, and later we would ship the machine to Zambia.
This maize flour mill machine includes: input maize –cleaning the maize–maize moisture dampener — degerminator– roller milling — plansifter — super maize meal–packing, and all of these are using our latest research can meet the needs of many customers of the technology. In the cleaning part we used the Japanese advanced technology double level stainless steel damper he stainless steel moisture bin degerminating and scrub germ and peel out.In the milling section, we used the autotmatic double roller mill, the stainless steel pipe.In the packaging part, it is fully automatic PLC control system of automatic packing scale
The working flow of maize flour mill machine
In addition, we can offer after-sale services for the maize flour mill machine, to provide a door to door services for Zambia’s clients. And I want you know that we opened the branch office in Zambia, where has some engineers, easy access to some machines and spare parts for Zambia’s clients. If you have any needs about maize flour mill machine, our engineers can send someone to your factory for a visit and see the site of land or workshop building and give some good advise for you.
We have installed many different capacity of maize flour mill machine in Zambia. And you can go there to the running maize flour mill machine and our engineer will also give you some advice on installing and operating the corn mills machine.
maize flour mill machine
You can visit our factory for maize flour mill machine if you are convenient. There we will show you all of single machines one by one, normally every one week,we have containers to be loaded and waiting for delivery to different corners of the world, especially for Kenya,Uganda, Tanzania, Malawi.
Wheat Flour mill machinery, there is many machines and between the machine have connection. In order to improve work efficiency, improve the quality of the project, carefully read the drawings before installation, inspection site, in order to determine the better construction program. The operation of the process to fully integrate the actual situation on the scene, rather than blindly according to the design drawings for cutting and equipment layout. At the same time, construction must pay attention to the safety of personnel and equipment.
wheat flour mill machine
National Development and Reform Commission, Ministry of Industry and Information Technology released the “food industry” second five “development plan” is expected by 2015 to deal with wheat 400t / d above the proportion of enterprises will increase to more than 65% Increase by 15 percentage points, the author of these years involved in the installation and commissioning of the flour mill single line of the daily processing capacity has reached a minimum of 400t / d, and at least two production lines at the same time boot. This trend of development to the flour equipment installation industry has brought great opportunities for development, but also to the installation work put forward higher requirements, bringing greater challenges.
1.Flour equipment installation requirements and the difficulty
The quality of the installation project not only to meet the national and industry standards, such as: GB50300-2013 “construction quality acceptance of a unified standard”, GB 50231-2009 “mechanical equipment installation and acceptance of the general norms”, but also to meet the construction The special requirements of the unit. In ensuring the use of functions, operation and inspection and maintenance of the premise, the enterprise will be on the overall external appearance of the demanding requirements. We may one-sidedly believe that the installation of equipment is nothing more than in accordance with the layout of the main map, auxiliary equipment in place fixed, according to profile, elevation to determine the direction and elevation of the pipeline can be. In fact, not yet, because there is no specific food machine equipment for the installation of standards and norms, the installation process a lot of practices are drawing on the experience of other projects to operate. This requires practitioners with a wealth of experience in installation and commissioning. In addition, because the flour mill of each device is not isolated, and its front and rear, up and down, are related to the equipment with the match, which requires the installation staff to have a global view, before proceeding to establish the overall idea of installation, Clear the connection between the equipment, must not blindly start. Flour mill installation difficulty is mainly concentrated in the following two aspects: First, the process is complex, many channels. Modern milling process to promote light grinding subdivision, strengthen the classification, especially the high-sieve outlet between the powder pipe, with “so much” to describe it is not too much, but also with a lot of tee and fighting, the pipeline not only Easy to get wrong, and there may be between the pipeline space conflict. Another major reason is that the flour mill pipeline has the installation angle requirements. As the flour mill raw materials, finished products, finished products and by-products have their own self-slip angle (wheat 27 ~ 31 °, milling intermediate 37 ~ 44 °, standard powder 40 ~ 44 °, bran 37 ~ 40 °) , Therefore, the first task of pipeline installation is to ensure that the material can be smooth in which circulation, followed by consideration of beauty.
Examples of flour mill equipment installation
1) Output screw under the bin of clean section
Construction drawings tend to mark the installation height of the conveyor and the installation location, which are understandable, but also a complete design drawings indispensable. However, the installation staff may be based on profile, elevation drawings made in advance of the size of the conveyor belt, while ignoring the actual situation of the scene. The size of the drawings is an ideal condition, but the construction of the building will inevitably produce some changes (floor thickness error, the bottom of the ground elevation error, etc.), and sometimes even a more substantial change, so as to give Subsequent equipment installation work is difficult. In order to prevent the material from flowing out of the automatic classification phenomenon, clean up the wheat warehouse is often designed as a multi-export form, all the export of the slip pipe pool to a bucket and then by the wheat into the screw conveyor, so the top of the conveyor to leave enough Height is used to install the collection bucket and with wheat, but the conveyor can not be installed too low, because it also down the hoisting machine feeding. So the conveyor height of the conveyor to meet the wheat from the slip angle of the premise can be installed as low as possible in order to collect the bucket and with the wheat to leave enough space, but also to facilitate the daily management and maintenance, and unnecessary According to the height of the drawings marked to the production and installation.
2) Input conveyor at the top of the bin installation
General roof are open-air, reserved holes can not be arbitrarily changed, changes may lead to the warehouse into the water, resulting in mildew of grain. On the other hand, the current capacity of the vertical silo are in the direction of large-scale development, is often tens of thousands of tons of capacity, due to the large number of target storage, transport distance is longer, scraper scraper is often arranged in sections, by The former scraper back to a feeding, the same scraper material may be able to enter two rows or even more positions. In order to save the material, the scraper is often tilted, the inlet is low and the outlet is high, and each outlet has a slip tube and a pneumatic gate. The above technical requirements and characteristics of the scraper machine to fully determine the minimum installation height, below the minimum installation height to ensure that the wheat from the slip angle. Therefore, in determining the installation height of the scraper must be in advance to understand the actual situation at the scene (reserved hole position is correct, scraper material to enter the target, etc.), rather than blindly according to profile, elevation On the size of the production scale, if the civil construction process errors or errors may cause the actual installation height changes, rework time is a waste of material and labor-intensive.
3)Some machine installation Precautions
As the structure of the device itself and the working principle, the installation, one can not damage its vulnerable parts, two to ensure that its normal, stable work required for the basic conditions. Some precision equipment, such as measuring scales, gravity meters, balers, water control, etc., these devices are equipped with a sensing device, in the installation to avoid strong electric field, magnetic field and high temperature environment, welding or gas cutting Should pay attention to protection. In addition, the installation must be adjusted to a good level, installed firmly to avoid shaking to ensure its measurement accuracy, the equipment bracket or base to be self-contained, can not be shared with other stents or connected In order to ensure the accuracy of the sensor operation, such equipment requirements upstream The flow rate is stable, so the upper end of the general requirements are required to install the buffer bucket or buffer elbow to reduce the impact of incoming to ensure the stability of the flow. Take the water controller as an example
Bucket elevator →hopper →Level indicator→level high/low → No work ↓ Micro process unit
↓ Down-hopper Pneumatic valves ← The electromagnetic valve←compress air
The traditional process of wheat and wheat are out of the “one clean” treatment by the hoist to the top, then enter the water control device to detect the real-time flow of wheat and the initial moisture content, the controller and then set the target Moisture content to determine the water machine water. From the control device to detect changes in the flow of wheat to indicate the change in the amount of water to change the amount of water will be less time, if the flow of incoming instability will lead to water is not accurate and thus affect the grinding and grinding effect. In addition, the water control device to detect the initial moisture content of wheat requires the hopper in the wheat level to maintain a certain height so that the detection probe can be detected, if the material is too high or too low, the hopper below the gate will be corresponding Adjust the opening degree of their
own in order to maintain the level of wheat in the hopper, if the upstream flow of the incoming flow can not be maintained at a stable level, then the gate opening degree will change frequently, the gate opening degree changes first identified by the probe Information feedback to the micro-red space may cause the hoisting machine blocking material, causing the system to stop. Such as the details are easy to be ignored, the drawings are also very difficult to fully express it, which gives managers and the quality of the installation staff made a high demand.
Safety when installation
The last and most important is the safety of the installation process, including personal and device safety. Welding, gas cutting should pay attention to the work below the staff and equipment, personnel leave the time to cut off the power and gas source, after get off work to arrange full-time staff to inspect. Personal safety is the most important, even if the
installation of the perfect flaw, if there is a security incident will be a vote veto. Especially in the early installation, equipment and pipelines are not in place, more holes reserved, be sure to do a good job of holes and edge protection and warning work, at the same time to strengthen the training, the construction workers to carry out safety education, improve its Own security awareness.
4 Total
Flour milling machine installation requires practitioners with a global view and clear ideas, according to the actual situation of the scene to adjust the construction of the program flexibility, and not mechanically according to the design drawings for equipment and pipe connections. Under the basic premise to meet the functional realization, we should strive to make the equipment layout reasonable, the pipeline to the beautiful. Problems that are not found and resolved during the installation process are exposed during commissioning, especially when commissioning is carried out. Due to the material when the pipe material, this time the changes will cost more time and effort, so the installation must be taken seriously, to find and solve the problem, as far as possible in the installation to be handled, must not be opportunistic, only so When debugging can be done confidently, leisurely.
The grain in the growth, harvesting, threshing, storage and transportation process, there will be mixed with a variety of impurities, not only affect the quality of grain, grade and price, but also affect the processing technology and food quality.Some unscrupulous traders will even deliberately mixed with a lot of impurities, shoddy, access to illegal interests.
Rapid impurity detector can quickly and accurately measure the various impurities in the food in one minute, and classify the impurities and classify the grain.
Rapid impurity detector
Working principle of the rapid impurity detector：
Grain samples through the feed port into the equipment, through the feed roller, wind chamber and other testing agencies, due to impurities and grain in the volume, suspension speed, particle size and friction coefficient are not the same, the use of wind selection, screening, grading and other technologies, The impurities and broken grain from the grain separated.
Working principle of the rapid impurity detector
Functional use: rapid detection of grain containing the rate, the grain classification and so on.
Scope: grain and oil processing enterprises, grain reserves, grain purchasing and storage providers, grain testing and testing institutions, such as the Entry-Exit Inspection and Quarantine Bureau.
Our Shijiazhuang Hongdefa Machinery’s milling machine has a complete set of operating systems, in which the cleaning system can remove impurities in the grain for you.
In cleaning system use maize cleaner, destoner, magnetic separator ect to remove the impurities, such as stones, dust, straw to get the clean raw material.The clean raw material transport by bucket elevator to moisture damper.
Recently, Kenya client to our Shijiazhuang Hongdefa Machinery ordered a set of 50t / 24h maize flour machine will be ready to ship. But before shipment, we have a series of preparations to do, the most important thing is through the SGS detection and loading container.
SGS office’s inspectors are checking the maize mill machine one by one.
On July 25th, we invited the SGS office’s inspectors to check each piece of equipment to ensure that the quality of the maize flour machine can meet the requirements of Kenya customers. Of course, the result of the inspection is that each of our maize flour machine meets the requirements. So on the 26th, we are in our factory organization workers packing.
The maize mill machine is loaded into the container
The 50tons per 24h maize flour machine we sent to Kenya is a complete set of equipment, and its specific process includes: Input maize –cleaning the maize–maize moisture dampener — degerminator– roller milling — plansifter — super maize meal–packing.
Among them, in the cleaning part we used the Japanese advanced technology double level stainless steel damper he stainless steel moisture bin degerminating and scrub germ and peel out.In the milling section, we used the autotmatic double roller mill, the stainless steel pipe.In the packaging part, it is fully automatic PLC control system of automatic packing scale, it can pack 1-5kg and 25-50kg of maize flour.
Our maize flour machine can produces super maize meal, which can produce delicious Kenya local cuisine – Ugali. Of course, its production process is not too difficult. You need to prepare the ingredients: 1 cup milk; 1¼ cups cornmeal; 1 cup water. Next, I will introduce you to the production process:
Ugali
First: Pour the milk into a mixing bowl. Slowly add ¾ cup of the cornmeal and whisk constantly into a paste. Second: 2.Heat the water in a medium saucepan to boiling. Third: Using a wooden spoon, stir cornmeal and milk paste mixture into the boiling water. Reduce heat to low. Four: Slowly add the remaining ½ cup of cornmeal, stirring constantly. The mixture should be smooth with no lumps. Five: Cook for about 3 minutes. When the mixture begins to stick together and pull away from the sides of the pan, remove from heat. Six: .Pour mixture into a greased serving bowl and allow to cool. Seven: Serve at room temperature as a side dish to meat and vegetables. At this point, you have done Ugali.
Are you interested in our high quality of maize flour machine? If you want to know more details and prices about the flour mill machine,contact me freely with :
Working in Shijiazhuang Hongdefa Machinery seven years for maize flour mill machine. I would like to introduce you to the following aspects of the operation of the milling machine. And I think it will help you understand the milling machine and how it works
The maize flour mill machine is process maize kernel to maize flour, maize meal, maize grits. Physical properties remain unchanged, the final product is maize flour, maize meal use for staple food especially in African countries, and the maize grits use for puffing, snack food in many countries.
Here is the introduce the maize flour mill machine technical flow for you
The maize flour mill machine is full complete line contains cleaning, degerminatong, milling, packing, controlling system.
In cleaning system use maize cleaner, destoner, magnetic separator ect to remove the impurities, such as stones, dust, straw to get the clean raw material.The clean raw material transport by bucket elevator to moisture damper.
2. Condition system:
Moisture damper: dampener is used to control the water in the process clean maize. In using the machine, the moisture of the supplies could be stable and well-proportioned. The maize is fed into the dampener through the front-end inlet. Water is sprayed into the maize near the inlet. Together with the separately added water, the maize is transferred from the end to the top of the machine by the mixing blades when intensive intermixing and water penetration by the rotor whirling system are achieved. The thoroughly dampened maize is discharged from the machine outlet.
3. Degerminating system:
After damper, the maize kernel will sleep in the Mid-Condition for 2-3hours, the germ and skin will absorb enough water, the endosperm not absorb water, it is more easily to separate the skin and germ from the endosperm by degerminator. The degerminator with Japan Technology, it will realize the separating of endosperm and maize skin and germ to insure can get pure maize flour, maize meal, maize grits with low fat. The maize germ, skin and maize endosperm separate, the maize endosperm transport to roller mill, the maize germ, skin use for animal feed.
4. Milling system.
Different capacity of maize flour mill machine use different capacity of roller mill, the roller mill effect is the same. The mill is one of most important machine of whole processing line, is mainly for grinding. To break big size maize endosperm to small size. Depend on client’s market need to mill maize flour, maize meal, maize grits ect.
5. Sifting system:
Sifter has many layers, each layers has screen, the screen with different mesh, according to the clients market need the screen can adjust to produce mostly suitable market final product. High efficiency sifting, mix proof to get credible run, a perfect classification machine. can classify the material that from break, reduction and scratch systems and sifting to get the maize flour suitable for market need.
6. Packing system:
Simple operation, high work efficiency Automatic packing pp woven bag, plastic bag. 5-10kg/Bag, 10-25kg/Bag, 25-50kg/Bag
7. Controlling system
PLC control system Touch screen control system
That is the full complete line maize flour mill machine from cleaning to degerminatong, milling, packing, controlling system.
Except for different capacity maize flour mill machine, we also supply wheat flour milling machine.
In Kenya, we have running 30tons per 24h maize flour mill machine, it can produce high quality super withe meal. If you want this maize flour mill machine, please feel free to contact me with:
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